Product Description
Product Description:
Coupling is used to link the 2 different organizations shaft (driving shaft and driven shaft) to rotate to common transmission torque of mechanical parts.The overloaded power transmission at high speed, some coupling and buffer, vibration and enhance the role of shaft system dynamic performance.Coupling consists of 2 parts, respectively, and the driving shaft and driven shaft connection.
| Brand | SHAC |
| Raw material | Aluminum |
| Inner Diameter | 4-60MM |
| Length | 25-140MM |
| Model number | JM1,JM2,JDM,JM-T,JH,TM1/TM2/TM3/TM4,JB,JG,JT |
| Packing | Plastic bag+inner box.According to customer’s request |
| Sample | Free sample and catalogue available |
| Certification | ISO 9001 , ISO 14001 , ISO 14000 |
| Application | CNC machines, medical and food machinery, fitness machinery, packaging machinery, printing machinery, and other machinery supporting equipment. |
Detailed Photos
Company Profile
Certifications
Our Advantages
Service:
1,Our Team:
We have experienced and qualified team of marketing and sales representatives to serve our valued customers with the finest products and unsurpassed service.And have professional engineers team to assessment and development the new precision products,and make the OEM customized more easily,experienced QC team to test the products quaity ensure the goods quality before delivery out.
2,Our products:
Quality is the life .We use only the best quality material to ensure the precision of our
Product.All products we sold out are strictly selected and tested by our QC department.
3,Payment:
We accept payment via TT (Bank transfer), L/C,Western Union.
4,Shipping method:
Including DHL, UPS, TNT, FEDEX,EMS, Airfreight and by Sea,as customer required.
To get sample or price list of linear gudies,ball screw, please contact us.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
How does a flexible coupling contribute to the longevity of connected equipment?
A flexible coupling plays a crucial role in enhancing the longevity of connected equipment in various ways. It acts as a mechanical interface between two shafts, connecting them while accommodating misalignment, dampening vibrations, and transmitting torque. Here’s how a flexible coupling contributes to the longevity of connected equipment:
- Misalignment Compensation: One of the primary functions of a flexible coupling is to compensate for both angular and parallel misalignment between two shafts. Misalignment can occur due to various factors, including thermal expansion, assembly errors, or settling of foundation, which can exert excessive stress on the connected equipment. By allowing misalignment, the flexible coupling reduces the stress transmitted to the shafts and connected components, preventing premature wear and failure.
- Shock and Vibration Dampening: Flexible couplings are designed to absorb shocks and dampen vibrations that occur during operation. Vibrations and shocks can be detrimental to connected equipment, leading to fatigue, wear, and premature failure of components. The coupling acts as a buffer, reducing the impact of vibrations and protecting the equipment from potential damage.
- Reduced Stress Concentration: A rigid coupling can create stress concentration points on the shafts, leading to fatigue and cracking over time. Flexible couplings distribute the load more evenly along the shafts, reducing stress concentration and minimizing the risk of failure.
- Transmitting Torque Smoothly: Flexible couplings transmit torque from one shaft to another smoothly, without introducing sudden torque spikes or shocks. This even torque transfer prevents sudden loading on connected equipment, minimizing the risk of damage or accelerated wear on gears, bearings, and other components.
- Controlling Torsional Vibrations: In systems where torsional vibrations are a concern, certain types of flexible couplings are designed to address this issue. These couplings help control torsional vibrations, which can be damaging to the equipment and cause premature failure.
- Thermal Expansion Compensation: When the equipment operates at different temperatures, thermal expansion can lead to misalignment between the shafts. A flexible coupling can accommodate the thermal expansion, ensuring that the connected equipment remains aligned and preventing stress on the components.
- Isolation from External Forces: External forces like impact loads or shaft disturbances can affect the connected equipment. A flexible coupling isolates the equipment from these external forces, protecting it from potential damage.
By providing these essential functions, a flexible coupling helps extend the lifespan of connected equipment by reducing wear and tear, preventing premature failures, and ensuring smooth, reliable operation. The longevity of the connected equipment ultimately results in reduced maintenance costs and increased productivity.
What are the key considerations for selecting a flexible coupling for high-speed applications?
When selecting a flexible coupling for high-speed applications, several critical considerations should be taken into account to ensure optimal performance and reliability:
- Material and Design: Choose a flexible coupling made from high-quality materials that can withstand the high rotational speeds without experiencing excessive wear or fatigue. Consider designs that are specifically engineered for high-speed applications, ensuring they have the required torsional stiffness and damping characteristics.
- Balance: Imbalance at high speeds can lead to vibration and reduce the lifespan of the coupling and connected components. Look for precision-balanced flexible couplings that minimize vibration and avoid any potential resonance issues at operating speeds.
- Torsional Stiffness: In high-speed applications, torsional stiffness is crucial to maintaining accurate rotational timing and preventing torque losses. Choose a flexible coupling with adequate torsional stiffness to minimize angular deflection under load.
- Dynamic Balancing: Dynamic balancing is essential for flexible couplings used in high-speed applications. A dynamically balanced coupling reduces vibrations caused by rotational imbalances, increasing the smoothness and stability of the system.
- Temperature Resistance: High-speed operations can generate significant heat, so select a flexible coupling that can withstand the elevated temperatures without compromising its mechanical properties or causing premature failure.
- Alignment and Runout Tolerance: Accurate alignment of the coupling with the shafts is crucial to prevent additional stress and vibration. Consider couplings with high runout tolerance and ease of alignment to facilitate proper installation.
- Service Life and Maintenance: Evaluate the expected service life of the flexible coupling in high-speed applications. Low-maintenance couplings are desirable to reduce downtime and maintenance costs.
- Application Specifics: Consider the specific requirements of the high-speed application, such as the magnitude of torque, axial movement, and the presence of shock loads. Choose a coupling that can handle these specific demands while maintaining performance at high speeds.
- Compliance with Standards: Ensure that the selected flexible coupling complies with relevant industry standards and specifications, especially those related to high-speed performance and safety.
By carefully considering these key factors, engineers can choose a flexible coupling that meets the demands of high-speed applications, delivering reliable and efficient power transmission while minimizing the risk of premature wear, vibration, and downtime.
How do flexible couplings compare to other types of couplings in terms of performance?
Flexible couplings offer distinct advantages and disadvantages compared to other types of couplings, making them suitable for specific applications. Here is a comparison of flexible couplings with other commonly used coupling types in terms of performance:
- Rigid Couplings:
Rigid couplings are simple in design and provide a solid connection between two shafts, allowing for precise torque transmission. They do not offer any flexibility and are unable to compensate for misalignment. As a result, rigid couplings require accurate shaft alignment during installation, and any misalignment can lead to premature wear and increased stress on connected equipment. Rigid couplings are best suited for applications where shaft alignment is precise, and misalignment is minimal, such as in well-aligned systems with short shaft spans.
- Flexible Couplings:
Flexible couplings, as discussed previously, excel at compensating for misalignment between shafts. They offer angular, parallel, and axial misalignment compensation, reducing stress on connected components and ensuring smooth power transmission. Flexible couplings are versatile and can handle various applications, from light-duty to heavy-duty, where misalignment, vibration damping, or shock absorption is a concern. They provide a cost-effective solution for many industrial, automotive, and machinery applications.
- Oldham Couplings:
Oldham couplings are effective at compensating for angular misalignment while maintaining constant velocity transmission. They offer low backlash and electrical isolation between shafts, making them suitable for precision motion control and applications where electrical interference must be minimized. However, Oldham couplings have limited capacity to handle parallel or axial misalignment, and they may not be suitable for applications with high torque requirements.
- Gear Couplings:
Gear couplings are robust and can handle high torque levels, making them suitable for heavy-duty applications such as mining and steel mills. They offer good misalignment compensation and have a compact design. However, gear couplings are relatively more expensive and complex than some other coupling types, and they may generate more noise during operation.
- Disc Couplings:
Disc couplings provide excellent misalignment compensation, including angular, parallel, and axial misalignment. They have high torsional stiffness, making them ideal for applications where accurate torque transmission is critical. Disc couplings offer low inertia and are suitable for high-speed applications. However, they may be more sensitive to shaft misalignment during installation, requiring precise alignment for optimal performance.
- Conclusion:
The choice of coupling type depends on the specific requirements of the application. Flexible couplings excel in compensating for misalignment and vibration damping, making them versatile and cost-effective solutions for many applications. However, in situations where high torque, precision, or specific electrical isolation is necessary, other coupling types such as gear couplings, disc couplings, or Oldham couplings may be more suitable. Proper selection, installation, and maintenance of the coupling are essential to ensure optimal performance and reliability in any mechanical system.
editor by CX 2024-04-17
China supplier FCL Flexible Shaft Couplings for Reducer and Motor
Product Description
SC Transmission FCL Flexible Shaft Couplings for Reducer and Motor
Product Description
FCL Coupling/Shaft Coupling /Pin & Bush Coupling /FCL Flexible Coupling/NBK FCL Coupling is widely used for its compacts designing, easy installation, convenient maintenance, small and light weight.
As long as the relative displacement between shafts is kept within the specified tolerance, couplings will operate the best function and have a longer working life.
Thus it is greatly demanded in medium and minor power transmission systems driven by motors, such as speed reducers, hoists, compressors, conveyors, spinning and weaving machines and ball mills.
Product Parameters
| SIZE | D | D1 | d1 | L | C | n-M | kg | |||
| r/min | ||||||||||
| N.m | ||||||||||
| FCL90 | 4 | 4000 | 90 | 35.5 | 11 | 28 | 3 | 4-M8 | 1.7 | |
| FCL100 | 10 | 4000 | 100 | 40 | 11 | 35.5 | 3 | 4-M10 | 2.3 | |
| FCL112 | 16 | 4000 | 112 | 45 | 13 | 40 | 3 | 4-M10 | 2.8 | |
| FCL125 | 25 | 4000 | 125 | 65 | 50 | 13 | 45 | 3 | 4-M12 | 4 |
| FCL140 | 50 | 4000 | 140 | 71 | 63 | 13 | 50 | 3 | 6-M12 | 5.4 |
| FCL160 | 110 | 4000 | 160 | 80 | 15 | 56 | 3 | 8-M12 | 8 | |
| FCL180 | 157 | 3500 | 180 | 90 | 15 | 63 | 3 | 8-M12 | 10.5 | |
| FCL200 | 245 | 3200 | 200 | 100 | 21 | 71 | 4 | 8-M20 | 16.2 | |
| FCL224 | 392 | 2850 | 224 | 112 | 21 | 80 | 4 | 8-M20 | 21.3 | |
| FCL250 | 618 | 2550 | 250 | 125 | 25 | 90 | 4 | 8-M24 | 31.6 | |
| FCL280 | 980 | 2300 | 280 | 140 | 34 | 100 | 4 | 8-M24 | 44 | |
| FCL315 | 1568 | 2050 | 315 | 160 | 41 | 112 | 4 | 10-M24 | 57.7 | |
| FCL355 | 2450 | 1800 | 355 | 180 | 60 | 125 | 5 | 8-M30 | 89.5 | |
| FCL400 | 3920 | 1600 | 400 | 200 | 60 | 125 | 5 | 10-M30 | 113 | |
| FCL450 | 6174 | 1400 | 450 | 224 | 65 | 140 | 5 | 12-M30 | 145 | |
| FCL560 | 9800 | 1150 | 560 | 250 | 85 | 160 | 5 | 14-M30 | 229 | |
| FCL630 | 15680 | 1000 | 630 | 280 | 95 | 180 | 5 | 18-M30 | 296 | |
Company Profile
FAQ
Shipping
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What are the real-world applications of flexible couplings in various industries?
Flexible couplings are widely used in a variety of industries to transmit power and motion between rotating shafts while accommodating misalignments and reducing vibrations. Some of the real-world applications of flexible couplings include:
- Industrial Machinery: Flexible couplings are extensively used in industrial machinery such as pumps, compressors, fans, mixers, and conveyors. They help transmit power from motors to driven equipment, while absorbing misalignments and reducing shock loads and vibrations.
- Automotive: In the automotive industry, flexible couplings are used in various applications, including drive shafts, steering systems, and engine accessories. They help transmit power and motion while allowing for misalignment and reducing torsional vibrations.
- Aerospace: In aircraft and aerospace applications, flexible couplings are used in engine systems, landing gear, and flight control systems. They provide reliable power transmission while accommodating misalignment and reducing vibrations in the demanding aerospace environment.
- Marine: Flexible couplings are used in marine propulsion systems to connect the engine to the propeller shaft. They help transmit power and motion while compensating for shaft misalignment and reducing vibrations in marine vessels.
- Renewable Energy: In wind turbines and solar tracking systems, flexible couplings are used to transfer power and motion between the turbine or solar panel and the generator. They allow for misalignment caused by wind and sun direction changes, ensuring optimal energy conversion.
- Oil and Gas: In the oil and gas industry, flexible couplings are used in pumps, compressors, and drilling equipment. They provide reliable power transmission while accommodating misalignments and reducing vibrations in harsh and demanding oilfield environments.
- Mining and Construction: Flexible couplings are used in heavy-duty mining and construction equipment, including excavators, bulldozers, and loaders. They help transmit power from engines to drive systems while compensating for misalignments and reducing vibrations in rugged and challenging environments.
- Food and Beverage: In food processing and packaging machinery, flexible couplings are used to transmit power and motion while meeting strict hygiene and safety requirements. They help prevent contamination while accommodating shaft misalignments.
- Medical Equipment: Flexible couplings are used in medical devices and equipment, including imaging machines and robotic surgical systems. They help transmit motion and power while reducing vibrations and maintaining precision.
- Textile Industry: In textile manufacturing machines, flexible couplings are used in spinning, weaving, and dyeing processes. They help transmit power efficiently while accommodating misalignments and reducing vibrations during high-speed operation.
These are just a few examples of the diverse applications of flexible couplings in various industries. Their ability to enhance power transmission efficiency, accommodate misalignments, and reduce vibrations makes them a versatile and indispensable component in modern machinery and equipment.
What are the differences between single and double flexible coupling designs?
Single and double flexible couplings are two common designs used for power transmission in various mechanical systems. Here are the main differences between the two:
- Design: The primary difference lies in their configuration. A single flexible coupling consists of one flexible element connecting two shafts, while a double flexible coupling, also known as a two-piece flexible coupling, uses two flexible elements with an intermediate shaft in between. The double flexible coupling resembles two single couplings connected in series.
- Torsional Flexibility: Single flexible couplings typically provide greater torsional flexibility than double flexible couplings. The presence of an intermediate shaft in the double coupling design adds some rigidity and reduces the overall torsional flexibility of the system.
- Compensation of Misalignment: Both single and double flexible couplings can compensate for angular and parallel misalignment between shafts. However, due to its additional flexible element, the double flexible coupling may have slightly better misalignment compensation capabilities.
- Length and Space: Single flexible couplings are generally shorter in length compared to double flexible couplings. The double flexible coupling’s design requires additional space to accommodate the intermediate shaft, making it longer than the single coupling.
- Shaft Separation: Single flexible couplings connect the two shafts directly without any intermediate components, while the double flexible coupling separates the shafts using an intermediate shaft. This shaft separation in the double design can be advantageous in certain applications.
- Stiffness: The double flexible coupling tends to be slightly stiffer than the single flexible coupling due to the presence of the intermediate shaft, which may affect its ability to absorb vibrations and shock loads.
- Application: Single flexible couplings are commonly used in various applications, including pumps, compressors, fans, and general power transmission systems. Double flexible couplings are often preferred in applications where a higher level of torsional stiffness is required, such as certain industrial machinery.
Both single and double flexible coupling designs have their advantages and are suitable for different types of machinery and power transmission requirements. The choice between the two depends on factors such as the specific application, the level of misalignment compensation needed, the available space, and the desired torsional flexibility for the system.
Can flexible couplings be used in corrosive or harsh environments?
Yes, flexible couplings can be designed and selected to be used in corrosive or harsh environments. The choice of materials and coatings plays a crucial role in ensuring the coupling’s durability and performance under challenging conditions.
Corrosion-Resistant Materials:
In corrosive environments, it is essential to use materials that can withstand chemical attacks and oxidation. Stainless steel, specifically grades like 316 or 17-4 PH, is commonly chosen for flexible couplings in such situations. Stainless steel offers excellent corrosion resistance, making it suitable for applications where the coupling may come into contact with corrosive substances or moisture.
Special Coatings:
For certain harsh environments, coupling manufacturers may apply special coatings to enhance the coupling’s corrosion resistance. Examples of coatings include zinc plating, nickel plating, or epoxy coatings. These coatings provide an additional layer of protection against corrosive agents and help extend the coupling’s lifespan.
Sealed Designs:
In environments where the coupling is exposed to contaminants like dust, dirt, or moisture, sealed designs are preferred. Sealed flexible couplings prevent these substances from entering the coupling’s internal components, thus reducing the risk of corrosion and wear. The sealed design also helps to maintain the coupling’s performance over time in challenging conditions.
High-Temperature Applications:
For harsh environments with high temperatures, flexible couplings made from high-temperature resistant materials, such as certain heat-resistant stainless steels or superalloys, can be used. These materials retain their mechanical properties and corrosion resistance even at elevated temperatures.
Chemical Resistance:
For applications where the coupling might encounter chemicals or solvents, it is essential to select a coupling material that is chemically resistant. This prevents degradation and ensures the coupling’s integrity in such environments.
Specialized Designs:
In some cases, where the environment is exceptionally harsh or unique, custom-designed flexible couplings may be necessary. Engineering a coupling to meet the specific demands of the environment ensures optimal performance and reliability.
Consultation with Manufacturers:
When considering flexible couplings for corrosive or harsh environments, it is advisable to consult with coupling manufacturers or engineering experts. They can provide valuable insights and recommend suitable materials, coatings, and designs based on the specific operating conditions.
Summary:
Flexible couplings can indeed be used in corrosive or harsh environments, provided the appropriate materials, coatings, and designs are chosen. Stainless steel, sealed designs, and special coatings are some of the solutions that enhance the coupling’s corrosion resistance and performance. It is essential to consider the specific environment and application requirements when selecting a flexible coupling to ensure optimal functionality and durability in challenging conditions.
editor by CX 2024-04-16
China supplier Sintered Alloy Iron/Copper-Iron CNC Machinery Auto Car Motorcycle Electrical Tools Textile Engine Gearbox Transmission Reducer Flexible Shaft Jaw Coupling
Product Description
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
| Place of origin: | Jangsu,China |
| Type: | Powder metallurgy sintering |
| Spare parts type: | Powder metallurgy parts |
| Machinery Test report: | Provided |
| Material: | Iron,stainless,steel,copper |
| Key selling points: | Quality assurance |
| Mould type: | Tungsten steel |
| Material standard: | MPIF 35,DIN 3571,JIS Z 2550 |
| Application: | Small home appliances,Lockset,Electric tool, automobile, |
| Brand Name: | OEM SERVICE |
| Plating: | Customized |
| After-sales Service: | Online support |
| Processing: | Powder Metallurgr,CNC Machining |
| Powder Metallurgr: | High frequency quenching, oil immersion |
| Quality Control: | 100% inspection |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
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What are the common installation mistakes to avoid when using flexible couplings?
Proper installation is crucial for the reliable and efficient performance of flexible couplings. Here are some common installation mistakes to avoid:
- Incorrect Alignment: One of the most critical installation errors is improper alignment of the driving and driven shafts. Misalignment can lead to premature wear, increased vibration, and reduced power transmission efficiency. It is essential to align the shafts within the specified tolerances provided by the coupling manufacturer.
- Over-Tightening: Applying excessive torque to the coupling’s fasteners during installation can cause damage to the flexible elements and decrease their ability to accommodate misalignment. It is essential to follow the recommended torque values provided by the coupling manufacturer to ensure proper clamping without over-tightening.
- Improper Lubrication: Some flexible couplings may require lubrication of their flexible elements or moving parts. Failure to lubricate as recommended can lead to increased friction, wear, and reduced service life of the coupling.
- Using Damaged Couplings: Before installation, it is crucial to inspect the flexible coupling for any signs of damage or defects. Using a damaged coupling can lead to premature failure and potential safety hazards. If any damage is detected, the coupling should be replaced with a new one.
- Wrong Coupling Selection: Selecting the wrong type or size of the coupling for the application can result in inadequate performance, premature wear, and possible coupling failure. It’s essential to consider factors such as torque requirements, speed, misalignment compensation, and environmental conditions when choosing the appropriate coupling.
- Ignoring Operating Conditions: Failure to consider the specific operating conditions, such as temperature, humidity, and exposure to corrosive substances, can lead to accelerated wear and reduced coupling lifespan. Choosing a coupling that is compatible with the operating environment is essential.
- Ignoring Manufacturer Guidelines: Each flexible coupling comes with specific installation guidelines provided by the manufacturer. Ignoring these guidelines can lead to suboptimal performance and potential safety issues. It is crucial to carefully follow the manufacturer’s instructions during installation.
By avoiding these common installation mistakes and following best practices, the reliability, efficiency, and service life of flexible couplings can be maximized, leading to improved performance of the mechanical system as a whole.
How does a flexible coupling handle misalignment in large rotating equipment?
Flexible couplings are designed to accommodate various types of misalignment in large rotating equipment, ensuring smooth and efficient power transmission while minimizing stress on connected components. Here’s how flexible couplings handle different types of misalignment:
- Angular Misalignment: Angular misalignment occurs when the axes of the two connected shafts are not collinear and form an angle. Flexible couplings can handle angular misalignment by allowing the coupling elements to flex and move slightly, thus accommodating the angle between the shafts. The flexible elements, often made of elastomeric materials or metallic membranes, can bend and twist to compensate for angular misalignment, ensuring that the coupling remains engaged and transfers torque effectively.
- Parallel Misalignment: Parallel misalignment, also known as offset misalignment, happens when the two shafts are not perfectly aligned along their axes, resulting in a lateral shift. Flexible couplings can handle parallel misalignment through their ability to move radially, allowing the flexible elements to adjust and take up the offset. This capability prevents excessive side loads on the shafts and bearings, reducing wear and increasing the lifespan of the equipment.
- Axial Misalignment: Axial misalignment occurs when there is a linear displacement of one shaft relative to the other, either toward or away from the other shaft. Some flexible couplings, such as certain types of flexible disc couplings, can accommodate a limited amount of axial misalignment. However, for large axial movement, other types of couplings or special designs may be required.
The flexibility of the coupling elements allows them to act as a buffer between the shafts, dampening shocks, vibrations, and torsional forces caused by misalignment or other dynamic loads. This helps protect the connected equipment from damage and enhances the overall performance and reliability of the rotating system.
In large rotating equipment, where misalignment is more common due to thermal expansion, foundation settling, or other factors, flexible couplings play a critical role in maintaining smooth operation and reducing stress on the machinery. However, it is essential to choose the appropriate type of flexible coupling based on the specific requirements of the application and to regularly inspect and maintain the coupling to ensure optimal performance and longevity.
Can flexible couplings be used for both motor-to-shaft and shaft-to-shaft connections?
Yes, flexible couplings can be used for both motor-to-shaft and shaft-to-shaft connections in various applications. The versatility of flexible couplings allows them to adapt to different types of connections and meet the specific requirements of the system.
Motor-to-Shaft Connections:
When connecting a motor to a shaft, a flexible coupling serves as an intermediary component that joins the motor shaft and the driven shaft. Flexible couplings are commonly used in motor-driven systems to accommodate misalignment between the motor and the driven load. In motor applications, flexible couplings help reduce stress and wear on the motor bearings, thus extending the motor’s life and enhancing overall system reliability. They also act as vibration dampeners, minimizing vibrations transmitted from the motor to the driven shaft, and subsequently to connected equipment, ensuring smoother operation.
Shaft-to-Shaft Connections:
In many mechanical systems, such as those in the manufacturing, automation, and power transmission industries, shaft-to-shaft connections are required. A flexible coupling can bridge the gap between two shafts and transmit torque while accommodating misalignment. This type of coupling is commonly used to connect shafts that are not perfectly aligned due to factors like manufacturing tolerances, thermal expansion, or foundation settling. By allowing for misalignment, the flexible coupling protects the connected components from excessive stresses and ensures efficient power transmission.
Versatility and Advantages:
The ability of flexible couplings to handle both motor-to-shaft and shaft-to-shaft connections makes them versatile solutions for a wide range of industrial applications. Some of the advantages of using flexible couplings in these connections include:
- Minimizing stress and wear on connected components, such as bearings and seals.
- Compensating for misalignment, ensuring smooth power transmission.
- Damping vibrations and shock loads, reducing the risk of mechanical failures.
- Protecting equipment from excessive forces, enhancing system reliability.
- Simplifying installation and alignment procedures, reducing downtime.
- Improving overall system performance and operational efficiency.
Applications:
Flexible couplings find applications in a wide range of industries, including manufacturing, material handling, automotive, aerospace, robotics, and more. Whether connecting a motor to a shaft or joining two shafts directly, flexible couplings play a crucial role in enhancing the reliability and efficiency of rotating machinery and mechanical systems.
In conclusion, flexible couplings can effectively serve as connectors for both motor-to-shaft and shaft-to-shaft connections, providing essential misalignment compensation and protection for connected equipment in various industrial applications.
editor by CX 2024-04-11
China supplier Original Excavator Parts Coupling CF-a Series Rubber Flexible Torsionally Steel Universal Shaft Coupling for Centaflex
Product Description
Original Excavator Parts Coupling CF-a Series Rubber Flexible Torsionally Steel Universal Shaft Coupling for Centafle
Product Display:
| Model | Outer Diameter(mm) | Inner Diameter(mm) | Hight(mm) | Diameter from Hole to Hole(mm) | Weight(kg) | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 4A/4AS | 103 | 53 | 28 | 68 | 0.18 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 8A/8AS | 134 | 71 | 32 | 88 | 0.26 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 16A/16AS | 160 | 80 | 41 | 110 | 0.54 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 22A/22AS | 165 | 86 | 41 | 128 | 0.66 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 25A/25AS | 183 | 102 | 46 | 123 | 0.78 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 28A/AS | 0.88 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 30A/30AS | 213 | 117 | 57 | 145 | 1.28 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 50A/50AS | 220 | 123 | 57 | 165 | 1.48 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 80A/80As | 225 | 120 | 65 | 167 | 1.92 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 90A/90As | 278 | 148 | 70 | 190 | 3.1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 140A/140AS | 285 | 151 | 71 | 215 | 3.42 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 250A/250AS | 6.6 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 284B | 6.34 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 4, 4655134, EX3, ZAX460MTH, ZAX480MTH, 4636444, ZX470-3, EX470, ZAX470, ZAX450-3, ZAX450-3F, ZAX5, Atlas Copco,,
AC 385, AC 396, AC415, AC416, AC 455, AC485, AC 486, AC86, AC836, AC976, AC 6-712, 4DNV98 Chinese Brand Excavators: LGK: 6085, 200 CLG 60, 205, 220, 906, 907, 908, 920, 925, 936, CLG906C, CLG922LG YC50-8, YC60-8, YC60-8, YC135-8, YC230, YC230-8, YC230LC-8, YC360, YC85, YC50, YC85-7, YC60-7, YC135 SW50, 60, 70, 150 FR85-7, FR65, FR80, FR150-7, ZL 60, 205, 230, 360 SY55, SY60, SY215, SY230, SY210, SY220, SY310 /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What are the temperature and environmental limitations of flexible couplings?Flexible couplings are designed to operate within certain temperature and environmental limitations to ensure optimal performance and longevity. The specific limitations may vary depending on the type and material of the coupling. Here are the general considerations:
It is essential to consult with the coupling manufacturer or supplier to understand the temperature and environmental limitations of a specific coupling model. Proper selection and application of flexible couplings within their defined limitations contribute to reliable and efficient performance in various industrial and mechanical systems.
Can flexible couplings be used in marine and automotive applications?Yes, flexible couplings are commonly used in both marine and automotive applications. They offer various advantages that make them suitable for these industries:
Overall, the adaptability, vibration damping, and misalignment compensation provided by flexible couplings make them suitable for various marine and automotive applications. Whether used in boats, yachts, ships, cars, trucks, or other vehicles, flexible couplings contribute to smooth and reliable power transmission, leading to improved performance and reduced maintenance requirements.
Are there any limitations or disadvantages of using flexible couplings?While flexible couplings offer numerous advantages, they do come with some limitations and disadvantages that should be considered when selecting them for specific applications. Here are some of the common limitations and disadvantages of using flexible couplings:
Despite these limitations, flexible couplings remain highly valuable components in a wide range of applications, providing efficient torque transmission and compensating for misalignment. Proper selection, installation, and maintenance can help mitigate many of the disadvantages associated with flexible couplings, ensuring their reliable and long-lasting performance in various mechanical systems.
China supplier Star Elastic with Enlarged Shaft Hole Flexible Coupling for Machine ToolsProduct Description
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1 . Prioritized Quality 10 . Customization support 11 .Excellent after-sales service
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sample orders delivery time: large order leading time :
FAQ 1. why should you buy products from us not from other suppliers? 3 .How long is the delivery?
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Can flexible couplings accommodate variable operating conditions and loads?Yes, flexible couplings are designed to accommodate variable operating conditions and loads in mechanical systems. They offer several features that allow them to adapt to changing conditions and handle different loads effectively. Below are the reasons why flexible couplings are well-suited for such applications: Misalignment Compensation: Flexible couplings can handle misalignment between shafts, including angular, parallel, and axial misalignment. This capability allows them to accommodate slight shifts in shaft positions that may occur due to thermal expansion, vibration, or other factors, ensuring smooth operation even in changing conditions. Shock and Vibration Absorption: Flexible couplings can dampen shocks and vibrations that result from sudden changes in load or operating conditions. The flexible element in the coupling acts as a buffer, absorbing and reducing the impact of sudden loads or transient forces, protecting connected equipment and increasing system reliability. Variable Load Capacity: Flexible couplings come in various designs and materials, each with its load capacity range. Manufacturers provide different coupling models with varying load capacities to accommodate different applications. Properly selecting the right coupling for the specific load conditions ensures reliable power transmission even under varying loads. Compensation for Thermal Expansion: Temperature changes can cause thermal expansion in mechanical systems, leading to shaft misalignment. Flexible couplings can handle the resulting misalignment, compensating for thermal expansion and ensuring continuous and smooth power transmission. Torsional Stiffness: Flexible couplings are designed with a balance between flexibility and torsional stiffness. This property allows them to adapt to variable loads while still providing the necessary rigidity for efficient power transmission. Durable Materials and Designs: Manufacturers produce flexible couplings from durable materials like stainless steel, aluminum, or engineered elastomers. These materials ensure that the couplings can withstand varying operating conditions, including temperature fluctuations, harsh environments, and high loads. Dynamic Behavior: Flexible couplings have a dynamic behavior that enables them to operate smoothly and efficiently under changing loads and speeds. They can handle variations in rotational speed and torque while maintaining consistent performance. Application Flexibility: Flexible couplings find applications in a wide range of industries, from automotive and aerospace to industrial and marine. Their versatility allows them to accommodate variable operating conditions and loads in different systems. Summary: Flexible couplings are well-suited for applications with variable operating conditions and loads. Their ability to compensate for misalignment, absorb shocks and vibrations, and handle thermal expansion make them reliable components in mechanical systems. The availability of various coupling designs and materials allows for the selection of the appropriate coupling based on the specific application requirements, ensuring optimal performance and longevity in variable conditions.
What are the key considerations for selecting a flexible coupling for high-speed applications?When selecting a flexible coupling for high-speed applications, several critical considerations should be taken into account to ensure optimal performance and reliability:
By carefully considering these key factors, engineers can choose a flexible coupling that meets the demands of high-speed applications, delivering reliable and efficient power transmission while minimizing the risk of premature wear, vibration, and downtime.
What are the advantages of using flexible couplings in mechanical systems?Flexible couplings offer several advantages in mechanical systems, making them essential components in various applications. Here are the key advantages of using flexible couplings:
In summary, flexible couplings play a vital role in mechanical systems by providing misalignment compensation, vibration damping, overload protection, and torsional flexibility. These advantages lead to improved system performance, reduced wear and maintenance, and enhanced equipment reliability, making flexible couplings a preferred choice in various industrial, automotive, marine, and aerospace applications.
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Trying to keep in head that excellent provider is the key to cooperating with customers, we attempt to fulfill high top quality specifications, provide aggressive costs and make certain prompt supply. The team has taken part in the producing and revising of ISO/TC100 global chain standard several several years in success and hosted the sixteenth ISO/TC100 Global yearly assembly in 2004. The product effectively shows environmental protection and energy preserving. POM plastic starter cylindrical spur Spline shaft EPT EPT EPT
Production: High quality Manage Procedure: 1) Inspecting the raw substance –IQC) Services: EPT and shipment: one. Gears are nicely and cautiously packed in PP luggage in CTNS, strong sufficient for categorical shipping, air shipment or sea shipment. FAQ Q1: How to assure the EPT of EPTs and parts? Q2: What are the Advantage of your EPTs and areas? Q3: what are our machining equipments? This fall: What shipping and delivery waEPTdo you use? 5: What materials can you method? Q6: How EPT is the Supply for Your EPTs and elements?
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EPG is a skilled maker and exporter that is worried with the style, growth and manufacturing. Our AdvantagesProducts Huge volume in Stock, No MOQ needed We comply with all the international specifications, these kinds of as ISO9001 and TS16949 requirements. We examine every piece of bearing by ourselves ahead of shipping. Solution Description A. TDW-851 has many fantastic innovation dependent on 813 style,ranges from et program.shedding EPT,just take-up EPT,EPT technique,and a lot more strong structure.Suited for tremendous large pace and constant functioning. B. Excellent functionality in weaving higher_density fabric.winder workable variety of yarn and cloth. C. The optional single-pump double nozzle digital measuring amp storage technique,two-pump two nozzle electronic measuring amp storage system,tappet shedding unit, dobby shedding system can be mounted on this sort water EPT loom. Advantages
Major EPT Parameters:
Our Solutions a,Pls do not be reluctant to make an inquiry, you will get reaction inside 24 hours, b,We are 24 several hours online. Buyer can contact us via tradmanager,, E-mail.and so on. c.With the support from our knowledgeable style and approach team, Organization Information Why Decide on Our Company? A: Historical past:EPT Textile EPTry Group was create in 1952.Now have much more than sixty years previous heritage. B: Main EPT:EPT Group EPTizes in style, producing, and marketing of a wide range of Textile EPTry, it has 7 branch firms, largely produces ring spinning body,roving body,weaving EPT(drinking water EPT loom/Air EPT loom/rapier Loom),warping EPT, quilting EPT and nonwoven EPT. C:Merchandise /EPT Guarantee: All the EPT have 1 12 months EPT Assure. D:After Sale Serivice: We are operate on the internet 24 several hours. If you have any inquiries about our EPT you can make contact with us. E: Track record:
EPT
FAQ (1) Q: Are you a producer or EPT Company? A: We are a expert producer EPT our very own Intercontinental EPT Department, for that we can far better understand customer’s requirements and provide a realistic price tag. (two) Q: Are you offered for on-the-place invitation? Apart from, we would ship you our exposition and relative data to advertise a encounter-to-face assembly if you’d like to. (3) Q: Is the cost offered changeable? (four) Q: How about the high quality? (5) Q: How’s the soon after-sale provider? Make contact with Information
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If you are interested in any of our products or would like to talk about a prospective buy, you should truly feel free to contact us. Full use has been made of all types of advanced methods and technologies to attain excelsior manufacturing. With thorough requirments, we can also create your unique designed merchandise. PLH60 ninety one hundred twenty a hundred and sixty Dish Non Shaft Planetary EPT CNC Lathe EPTry Components -Planetary EPT is a extensively utilised EPT item, which can minimize the speed of motor and enhance the output torque. Planetary EPT can be used as supporting parts in lifting, excavation, transportation, building and other EPT. -Sort: 1 stage , two stage , 3 phase -Conpments of the EPT -Feature -Company introduction We offer and deveXiHu (West Lake) Dis.Hu (West Lake) Dis. perfect items and remedies according to different need of the industry. Our products have been employed and utilized productively in EPT, printing, textiles, plastic EPT, elevator, EPT resource, robotic,wooden slicing, stone carving, ceramic, EPT, paper creating sector, crane, enthusiast amp pump, new energy sources and so on. EPT, your expert EPT associate ! -Payment amp Deal amp Supply
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Open up circuit The A11VLO variable aXiHu (West Lake) Dis.al piston pump of swash plate layout for hydrostatic EPTs in open up circuit EPT program
(SAUER 90)MPT044/M44 Major PUMP Elements 1,piston shoe,9pcs.2,cylinEPTblock,1pc.3,retainer plate,1pc.4,valve plate RH,1pc.five,ball XiHu (West Lake) Dis.Hu (West Lake) Dis., 1pc.If you are interested in other areas, you should speak to us!Many thanks!
China manufacturer & factory supplier for FA in Vijayawada India series helical parallel shaft gearbox With high quality best price & service
Even though we consider pleasure in getting “Collar Experts”, our skills in sourcing top quality goods has created Lucas Industrial a valued provider of other energy transmission products as nicely. 1st between these are linear bearings with interchanges available for almost all styles and measurements. Other electrical power transmission goods offered by means of Lucas Industrial contain leaf chain, roller chain, lumber conveying chain, rigid couplings, ball bearings, and sprockets.Complete use has been manufactured of all varieties of superior tactics and technologies to reach excelsior producing.
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Servicing Servicing on these models is straight forward and like all moving parts these need to have their reasonable share of grease and must be greased often as these parts function really hard and are matter to all that mother nature can supply for put on and tear. Very good grease is vital below set grease in till you see the previous grease oozing out. Go simple on the “U” joints so you don’t blow the seals. Limited bursts of a low pressured air grease gun or even greater a hand pump gun will do the task and ought to be done based mostly on hourly use. At minimum once a time the major and secondary shafts must be separated. All debris and any rust need to be cleaned off. Take a look at totally for any symptoms of stress and utilize a liberal quantity of grease. In addition to this, the two the PTO yoke holes need grease inside of of them at minimum once a 12 months alongside with the yoke lock pin.
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1. The composition plan, physical appearance diagram and other hooked up diagrams in sample are examples,there is no strict proportion necessity. If you need specific dimension of certain kinds, make sure you contactour product sales dept.. (The unmarked dimension models are mm). 2. Equipment device has been analyzed prior to delivered, consumers need to add lubrication oil prior to managing. 3. We Ever-Power Group one particular of the greatest transmission suppliers in the world can only refer to the marked oil in the mannul. True oil filling amount must be the identical withthe mark on oil immersion lens. 4. Lubrication oil viscosity ought to be picked according to functioning situations and ambient temperature. 5. To avoid mishaps, all the rotation elements ought to be included with protective covers according tosafety regulation of the nation and area. 6. The solid shaft enter structure equipment device is not outfitted with any motor. 7. Motors of Y series are supplied with safety grade of IP54 unless otherwise specified. eight. Except if or else specified, you will receive the terminal box at 0°.
A: We Ever-Energy Group 1 of the largest transmission suppliers in the planet are manufacturing unit. Q: How lengthy is your shipping and delivery time? Q: Can we acquire 1 personal computer of each and every merchandise for top quality screening? Q: What is your conditions of payment ?
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